Notes
Outline
"Anatomy of A Repower"
Anatomy of A Repower
"Day One"
Day One
Disassembly Is Started.
The Bus Is Placed On Our Production Line And The Cradle Is Removed.
"Day Two"
Day Two
The Bus Is Placed Over Our 100% Recycling Steam Pad And Carefully Steam Cleaned To Remove Oil, Grime, Grease And Dirt build up.
"Day Three"
Day Three
The Bus Begins Its Journey Down The Production Line.
The Needed Structural Modifications To The Engine Compartment Are Started.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Three Also Marks the..."
Day Three Also Marks the Beginning Of Engine Build Up As well As The Transmission Overhaul.
"The Transmissions Are Disassembled And..."
The Transmissions Are Disassembled And Rebuilt By Allison Factory Trained Technicians In Our State-Of-The-Art, Allison Authorized Transmission Shop.
"After Carefully Rebuilding The Transmissions..."
After Carefully Rebuilding The Transmissions To Allison Factory Specifications.
The Valve Body Is Tested On Our Valve Body Tester.
Once The Valve Body Test Is Successfully Passed The Transmission Is Fully Dyno Tested.
"Day Four"
Day Four
Engine And Transmission Assembly Continues.
The Rear Bulk Head Is Structurally Modified to Accommodate The EGR Engine.
Care Must Be Taken To Retain Structural Integrity After Modifications Are Made.
Structural Modifications To The Bus Are Completed.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Five"
Day Five
Engine Buildup Continues.
Transmission Rebuild Continues.
Cradle Assembly Begins.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Six"
Day Six
Cradle Buildup Is Completed.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Seven"
Day Seven
Destination Sign Installation Is Started.
Talking Bus Installation Is Started.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Eight"
Day Eight
Cradle Installation Continues.
Destination and Talking Bus Installation Is completed.
Interior Detail Begins.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Nine"
Day Nine
Complete Cradle Installation.
Properly Secure And Clamp All Lines.
Prepare Bus For Road Test  And Ring Out.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Ten"
Day Ten
The Installation Is Complete.
Each Bus Is Driven For 100 Miles On The Check Out Road Test.
Bus Is Inspected For Quality Control Conformance.
A Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off
"Day Eleven"
Day Eleven
All Quality Control Lists Are Taken Care Of And Signed Off.
All Fluids Are Checked And Topped Off.
Wash Bus, And Steam Clean Rims.
Finish Interior Detail And Floor Wax.
A Final Quality Control Inspection Is Performed By The Project Manager And The Quality Control Sheets Are Signed Off.
"Day Twelve"
Day Twelve
Bus Receives Final Detail.
DDEC Readouts Are Taken As Well Hubodometer Readings.
A Pre-Delivery Walk Thru And Acceptance Process Is Conducted With The Customer.
The Bus Is Delivered To The Customer.